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Training

Welding Safety, Training and Certifications

By Training

OSRS Welders

Last month, we highlighted Machinery Maintenance, On Site Repair Services, and Valley Fabrication celebrating 1 year accident free (aka no OSHA recordables)!  To celebrate, you may have seen our safety orange t-shirts floating around (if you haven’t received one yet ask your favorite MMI, OSR, or VFI guy to send one your way).  We also gave our customers a peak into our confined space training.  Being that the month of May was safety heavy, we decided to roll it right into June.  This month, we would like to highlight our welding skills and training which ultimately leads to being safe.

Apprenticeships

Let’s start with the training aspect.  About 20 years ago, we recognized a shift in the skilled labor forces due to a heavy concentration on college degrees.  It was becoming harder to find qualified, talented and well-trained individuals to fill open shop positions.  So, we decided to do something about it.  In the 90s, we developed and started three apprenticeship programs to continue to cultivate the talent our customers required of us. The current programs take 4 years to complete. It includes 8,000 hours of hands-on training, along with classes at IVCC and almost 200 hours of home study courses.   By the end of our apprenticeship we turn out highly skilled machinist, fabricators and multi-craft field service technicians.  A major aspect of the programs is our concentration on welding.  Did you know, we have an in-house accredited American Welding Society training facility?  Our facility is one of eight in Illinois and the only on-premise facility outside of an educational institution.

Training

Wayne, our CWI (Certified Welding Instructor – level 1) plays an integral role in training and certifying our apprentices with a heavy focus on safety!  Throughout the four-year apprenticeship, Wayne teaches the crews about the different safety precautions necessary for all the different materials, positions, and techniques.  In the end, our fabricators and field teams are AWS certified in all techniques, positions and most materials making each graduate a leader in the industry.  

The continuous flow of information and hands-on training not only benefits our apprentices, but is also a major reason for our continued success post apprenticeship.  In addition to the safety training upfront, Wayne is also our in-house Quality Assurance Manager.  He helps to coordinate ongoing safety updates and re-trains our teams to ensure they are compliant in the shops and field.  In the end, our focus on training and safety throughout the entire tenure of our employees is a major contributor to our quality workmanship.

Not sure how to handle an upcoming project?  All our Managers and Supervisors have been in the industry for at least 30+ years.  Lean on our expertise to help complete your next repair, rebuild or custom project!

 

**Apprentices with the most welding exposure and training are geared towards On Site Repair and Valley Fabrication employees

Confined Space

By Safety, Training

That’s right, we’ve got big things to celebrate this month!  Machinery Maintenance, Valley Fabrication and On Site Repair Services are proudly celebrating 1 year accident free.  This would not be possible without our 66 employees’ dedication to safety in the shops and field.  Every year we spend countless hours training our teams on safe practices across MSHA, OSHA and Confined Space regulations through third party experts.  Questions on our programs?  Send us a note!

What better way to highlight our 1 year accident free work environments than with a highlight video of our Standy-by Confined Space Rescue teams.  On Site Repair Services and Valley Fabrication’s stand-by rescue teams consists of several highly trained and experienced professionals with an extensive equipment cache and a serious commitment to confined space safety.  Our teams will work with your company from the pre-planning stages of the confined space work to permitting of the space. If you are interested in our capabilities, please give us a call.  We are happy to visit your facility, get to know your needs, assess the work environments and propose a solution that will meet your needs and OSHA’s requirements.

Engineered Sealing Systems Training

By Training

After 45 years in the business, we know we are only as good as our last job.  That is why we believe in the power of training and apprenticeship programs.  At Machinery Maintenance, Valley Fabrication and On Site Repair Services, annually, we invite top trainers to our facilities in order to continuously expand our knowledge on a variety of topics from OSHA/MSHA to confined spaces to mechanical/welding applications.  Recently, ten of our employees took part in an 3-day intensive engineered sealing systems training by John Crane.  The training took a deep dive into mechanical seal assembly, installation, troubleshooting and maintenance.  Check out some of your favorite guys hitting the books hard!

Welding Certifications Matter

By Training

On Site Repair Services welders

Lack of Certifications: The Spookiest Thing You’ll Hear This October

Picture this, a potential customer requests us to come to their facility to bid a welding job.  When we arrive, our team reviews the specs with the project manager and checks out the area or piece of equipment in question.  We review all the requirements at hand, and send in our bid.  Unfortunately, we do not win this bid, only to find out later we were the higher bidder.  Mr. Customer decides to award the job to a different contractor.  Fast forward a few months, we are called to an emergency shutdown, after hours, to repair a ruptured process line that has leaked material everywhere.

Over our 45 years in the industry, we have encountered this situation or something similar far too often.  We find the biggest culprit tends to be the lack of training, AWS certifications and skills initially required to do the job.  The lack of training and certification often wins bids due to lower cost, but ultimately leads to costly shutdowns, production downtime and safety issues.

Why Should You Care?

So why do American Welding Society (AWS) certifications matter to you and your facility?  To start, certified AWS welders are your front line when it comes to structural integrity and safety.  If not done properly it will have major implications for your company from safety concerns to shutdowns for your plant.  Making sure your welders are certified is critical to your production processes.

Second, one certification does not fit all.  Depending on the job at hand, it’s important to find the right welders to do said job.  Just because they have worked on other projects within your facility does not mean they are qualified to do the task at hand.  Lack of certifications can once again lead to safety risks and low production.  So next time, make sure to ask for their certifications and past experience.  Your insurance company will thank you too!  And for those who are self-insured your bottom line will be doing cartwheels.

Finally, it’s important to hold your vendors to high standards.  Would you select the cheaper doctor, knowing they did not complete their continuing education courses in medical updates?  So why would you select a vendor who is not continuously educating and re-certifying their team on the latest AWS welding changes in technique and safety?  There is an old saying that we live by at Machinery Maintenance, On Site Repair and Valley Fabrication: The job triangle has three sides, good, cheap and fast.  Pick any two.  Good service, cheap, will not be fast.  Good service, fast, will not be cheap. Fast service, cheap, will not be good.  We will always focus on the good service options.  That includes giving our customers peace of mind knowing all our welders are certified and the job will be done right, the first time.

What We Do to Help

As you can see, we put a large emphasis on giving our customers the most qualified individuals for their project at hand.  So, what better way to do this than go through the American Welding Society’s (AWS) facility accreditation?  Today, we have an in-house, accredited AWS training facility at our employees’ fingertips. This has been a huge advantage to both our employees and customers.  Our employees are able to train continuously, ask best practice questions and confirm processes for specific welds, material, etc. in real-time.  Many of our customers will also take advantage of the facility and send their employees for certification and training.